Safelok® Applicator and Remover

Safelok® Applicator and Remover

SAR

Overview

The Safelok® Applicator & Remover is a versatile dual‑workhead machine designed for both wood and concrete tie maintenance. It applies and retracts Pandrol® Safelok I®, Safelok III®, Shur‑Lok®, and Air Boss®‑type rail clips, with a single operator able to handle 2 clips on one rail or 4 clips on both rails simultaneously—maximizing efficiency.

Its precision retraction tool features a unique scissors‑type squeeze mechanism that releases clips from the socket, retracts them, and positions them accurately for re-installation. This exclusive feature prevents lost clips and reduces the risk of injury from flying clips.

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    Features
    • Unique retraction tool releases the clip from the socket, retracts the clip, and precisely positions the clip at the end of the socket in preparation for re-installation
    • Exclusive feature prevents clips from being lost and reduces the risk of injury from flying clips
    • Uses joystick controls to control each side of the workhead independently
    • Workhead design allows the workhead to apply and remove clips with a simple tooling change, a great labor saver for de-stressing operations
    • Simple adjustments align the workhead to accommodate rail heights and clip extraction distance
    • Excellent 360-degree visibility fore and aft when track traveling
    • The MD4 control system can easily be changed from one workhead setup to another. Also used to help troubleshoot machine maintenance issues
    • Dynamic touchscreen interface for detailed in-depth machine diagnostics and settings controls
    • Advance load-sense pump controls allow for NON-DEF engine power, saving costs and being more environmentally friendly
    • Easy touchscreen controls with workhead adjustments from the operator seat, saving time and offering a safer way to make machine adjustments
    • Onboard electrical system diagnostics to simplify troubleshooting and lessen downtime
    • Remote program updates and remote troubleshooting with built-in telematics allow our technicians to help troubleshoot and lessen downtime (within cell range)
    • Smart hydraulic valves with self-diagnostics and maintenance screens increase flexibility, reliability, and reduce parts inventory by using the same control valve for every function
    • Equipped with a center H-Frame turntable that can rotate the machine 180 degrees in the opposite direction
    • Accessible workhead components for routine maintenance
    • Selective work/travel modes
    Options
    • SAR, Nipper Clipper, and F-Clipper use the same chassis to allow swapping of workheads
    • Non-DEF Tier 4 engine packages from brands like DEERE, CATERPILLAR, and CUMMINS
    • External emergency stop buttons
    • Variety of HVAC packages
    • Numerous other options include: Heated mirrors, hose racks, sleaved hydraulic plumbing, test stations, tinted safety glass, tool boxes, top off pumps, perimeter lights, etc.
    • Different camera systems
    • RRP engineered custom options at request
    Specs
    • Seating Capacity: 3 (one operator, two passengers)
    • Travel Speed: 24 mph (~39 km/h); chain-driven propulsion system
    • Fuel Tank Fill Capacity: 49 gallons (~185.5 litres) with 2" diameter fill neck, bottom sump, and mechanical fluid level gauge
    • Hydraulic Reservoir Fill Capacity: 51 gallons (~193 litres)) with clean-out covers, guarded fluid level, and temperature gauge
    • 24V DC system with circuit breakers for lights and accessories
    • Cast steel wheels for long wear, self-aligning roller bearings, and axle locks for safe operation
    • Structural steel frame with derail skids, keyhole tie downs, rubber bumpers
    • Ergonomic seat with joystick controls
    Dimensions
    • Length: 25' 9" (~7.8m)
    • Width: 8'5” (~2.6m)
    • Height: 10'3" (~3.1m)
    • Weight: 20,800lbs (4,690 kg)

    *Dimensions vary based on user options

    Safety
    • Clips are clamped while being extracted to avoid flying clips, reducing injury
    • Enclosed cab with HVAC system, in-cab pressurizer for a safer work environment, and acoustical protection
    • Dual side egress optimizes safe operator exit in congested areas
    • Safety is enhanced using electric-powered controls that reduce operator fatigue
    • Workhead barriers cover exposed areas
    Videos

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